Aviation-Grade 120Ω Data Bus Cable

Aviation-Grade 120Ω Data Bus Cable

OVERVIEW
Aviation 120Ω data bus cable adopts gas plastic insulation and sheath, so that the cable has the characteristics of high and low temperature resistance (-60℃~+180℃), aging resistance and corrosion resistance, flame retardant, three-proof, light weight, small outer diameter and excellent mechanical properties, etc. The product GJB973A-2004, GJB773A-2000 and YD/T1019-2001 standard design and development, can be used in the The products are designed and developed in accordance with GJB973A-2004, GJB773A-2000 and YD/T1019-2001 standards, and can provide highly reliable service in harsh environments. They are suitable for signal transmission systems with matching impedance of 120Ω for avionics devices, 485 bus, CAN bus and other links.

Execution standard
Q/XT 20026-2022 THSFFR Detailed Specification for 120Ω Data Bus Cable for Aviation Use

Characteristics 
Rated voltage:AC 600V.
Rated operating temperature:-65℃~+180℃.
Minimum bending radius during installation: 8 times of the outer diameter of the product.
Maximum operating frequency: 100MHz.

Model specification and name
THSFFR-120 Aviation 120 Data Bus Cable
1x2x24A Pair Group 24AWG Aviation 120Q Data Bus Cable
1x2x22A Pair 22AWG Aviation 120 Data Bus Cable

Main Performance
●Electrical Performance
Table 1 Electrical properties of finished cables

Sr. Item Technical Specification
1X2X22A 1X2X24A
1 Conductor DC resistance 20 ℃ ≤4.95Ω/100m ≤8.6Ω/100m
2 Withstanding Voltage 2500V/5min. 2500V/5min.
3 Characteristic impedance (100MHz) (100±10)Ω (100±10)Ω
4 Operating capacitance ≤5.4nF/100m ≤5.4nF/100m
5 Attenuation (100MHz) ≤16.5dB/100m ≤19.5dB/100m
6 Conductor DC resistance imbalance ≤2.5% ≤2.5%

●Mechanical and Physical Properties
Tensile strength: insulation not less than 13.8N/mm, sheath not less than 20.7N/mm’;
Elongation at break: insulation not less than 100%, sheath not less than 200%.
●High and low temperature performance
High-temperature aging test: after (230+5)℃/96h, the insulation will not break through at high voltage and the sheath will not crack after winding.
High-temperature winding test: after (230±5)℃/4h, the sheath does not crack.
Low-temperature winding test: after (-65±5)℃/4h, the insulation  does not break through by high volatege, the sheath does not crack;
Cable combustion test: Under the condition of supplying fire for 30s and sustaining fire for not more than 30s, the length of sustaining fire does not exceed 76mm.

Cable Diagram

Product structure characteristics
Table 2 Product structure size and weight

 

Specification Max.Outer Diameter (mm) Calculated Weight (g/m)
1x4x24A 5.6 46
1x4x22A 7.0 65

***Color identification: insulation white/blue; sheath blue

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